LNG: TESLARATI

While on the East Coast for Falcon Heavy’s third launch, also described as SpaceX’s most difficult launch yet, CEO Elon Musk dropped by the company’s Florida Starship campus and recorded a small acceptance speech for his 2019 Stephen Hawking Medal.

On the very same day, at the very same site, a lone Raptor was effectively displayed for all to see to such an extent that unaffiliated photographers were able to capture impressively detailed photos. Almost the certainly the first time a full-scale Raptor has traveled east of Texas, the engine’s presence at SpaceX’s Florida Starship site is truly surprising in light of the fact that the East Coast campus is solely focused on building orbital-class prototypes. Why, then, is one of SpaceX’s small handful of completed Raptors in Florida?

About a month ago, Elon Musk was announced as the recipient of 2019’s Stephen Hawking Medal of Science Communication. Meant to be awarded in person at a ceremony in Switzerland, Musk was unable to attend the event due to a schedule conflict with Falcon Heavy’s third launch, but the infamously busy CEO managed to film a brief thank you message that was then broadcast in Switzerland.

In what seems to be a coincidence, Musk’s message – either recorded or streamed – was filmed on SpaceX’s Florida Starship development campus, a surprisingly large facility uncovered less than two months ago. The CEO was standing in the sun directly in front of two large segments of the second orbital-class Starship prototype, part of a parallel development process featuring a second Starship prototype (and separate Starhopper) in Texas. Musk’s appearance at Starship Florida is not particularly surprising; if he flew all the way to Florida for Falcon Heavy, might as well tour SpaceX’s newest Florida facilities on the same trip.

Raptor Mystery: Episode II

What is surprising, however, is the presence of what looks like a finished Raptor engine in Florida. Looks can certainly be deceiving but SpaceX’s Florida Starship prototype – while undeniably flying through preliminary assembly – does not appear to be anywhere near flight-readiness. In Boca Chica, a partially separate SpaceX team is working to prepare Starhopper – a partial-fidelity, suborbital prototype – for low-altitude, low-velocity hop tests

Back in May, a mystery Raptor engine – believed to be serial number 04 (SN04 – appeared in South Texas and was soon installed on Starhopper for fit-checks and tests of the engine’s thrust vectoring capabilities. SN04 was soon uninstalled and shipped elsewhere; perhaps to SpaceX’s rapidly-progressing Florida Starship. If the surprise Florida Raptor is, in fact, SN04, then it’s safe to assume that it will remain inert for the time being, serving as a fit-check article and opportunity for training and familiarizing technicians and build engineers. At the moment, Florida’s Starship lies in several large segments, including what appears to be the early stages of its first propellant tank bulkhead(s).

Nevertheless, as partially demonstrated above, SpaceX’s Florida team is wasting no time at all. By all appearances, they are rapidly catching up with Texas, at least as long as Boca Chica’s Starhopper work is excluded. Given the benefit of the doubt, SpaceX Texas would likely be at a similar stage of Starship develop after a similar amount of time (~2-3 months), but much of the Boca Chica workforce has been focused intently on building, upgrading, and testing Starhopper, essentially a flying testbed for Raptor and BFR development.

To an extent, Florida’s orbital Starship prototype looks even more refined than its relatively rugged Texas cousin. Given an additional 1-2 months of nonstop work and a rate of progress similar to the last two months, it’s not out of the question that the Florida prototype will begin to seriously resemble a finished Starship. By all realistic accounts, some of the most difficult work will be found inside and around Starship’s finished aeroshell, though, and the process of outfitting avionics, plumbing the propellant/propulsion sections, and implementing hydraulic/actuation systems will be a huge amount of work.

Even after Starship East is effectively complete, SpaceX will still face the seemingly immense challenge of transporting a massive spacecraft that weighs several dozen tons and measures 9m (30 ft) in diameter and 60m (200 ft) tall from Cocoa to Pad 39A, a full 20-30 miles of public roads and highways. In fact, the easiest method of transporting may involve getting Starship onto a barge in the nearby Indian River and towing it 100+ miles by water to the beach adjacent to Pad 39A. Regardless, neither method is going to be quick or easy and both will put on quite a show for local observers.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes.

Recent images of Tesla’s Gigafactory 3 from local Chinese media have provided what could only be described as the most stunning images yet of the upcoming electric car production facility. Taken on June 24, 2019, the pictures of the site show Gigafactory 3’s complete, increasingly finished factory shell being framed by a clear Shanghai sunset.

The visually impressive images were shared online by Chinese media group 100rd.com, which paid a visit to the factory this Monday. Fortunately for the group, the usually cloudy weather in the area cleared up, allowing them to snap a number of photographs showcasing Gigafactory 3 in some (literally) flattering light.

Based on the recently-captured images, even some sections of Gigafactory 3’s outer wall that were previously left open appear to have been closed off. This makes it incredibly difficult for the Tesla community’s resident drone operators to acquire images of the work being done within the facility’s interior. With all the general assembly building’s walls fully completed, Gigafactory 3’s exterior also looks more complete than ever.

The continued refinement of Gigafactory 3’s factory shell suggests that the facility will continue to get built at a record-setting pace. Recent rumors, for example, have noted that the first few assembly line equipment are already being installed in some sections of the expansive facility, with some machines already being prepared for pre-setting adjustments. If these rumors prove accurate, Elon Musk’s target of producing the Model 3 on-site in Gigafactory 3 by the end of December becomes a very realistic idea.

To help prepare for the start of Gigafactory 3’s vehicle production operations, construction has recently started to build a substation southwest of the general assembly building. This facility, which reportedly costs $12 million to construct, will be tasked with providing power to the site. Just like the massive general assembly building, the progress of the power facility’s buildout has been incredibly rapid. Employees from ABB, a company that makes electrical substations, were spotted among Gigafactory 3’s workers recently as well.

Following the completion of the Phase 1 buildout in May, Gigafactory 3 underwent ground hardening in June. These steps are set to be followed by pipeline communication, equipment stationing, equipment commissioning, and of course, trial production runs of the Tesla Model 3. Barring any unexpected delays, Gigafactory 3 could very well start initial electric car production sometime in September.

Some 12 hours after Falcon Heavy successfully completed what Elon Musk described as the SpaceX’s “most difficult launch ever”, the CEO took to Twitter to offer some insight into the mission’s only sad note – an unsuccessful center core recovery attempt.

The second Falcon Heavy Block 5 center core built by SpaceX, B1057 suffered an untimely demise shortly after its first (and last) launch, failing to successfully land aboard drone ship Of Course I Still Love You (OCISLY). Although an undeniable disappointment, the overall STP-2 mission was a spectacular success and will without a doubt serve SpaceX well as the company eyes its first certified Falcon Heavy launches for the US military. New center cores can and will be produced and there should be no doubt that SpaceX will eventually perfect center core recovery (or transcend the need entirely with Starship).

As noted by both CEO Elon Musk and several SpaceX engineers-turned-webcast-hosts, aside from the fact that the overall mission was by far the company’s most challenging yet, center core B1057’s recovery was also expected to be the most challenging booster landing ever. The booster’s landing target was drone ship OCISLY, stationed a record-smashing 1240 km (770 mi) off the coast of Florida – almost 30% further than any previous recovery attempt.

Sadly, SpaceX either chose not to broadcast the center core’s onboard camera during reentry or the booster could not maintain a downlink connection during the ordeal. However, based on basic info that was included in the webcast, B1057 completed its boost burn and separated from the upper stage and Space Test Program-2 (STP-2) payload some 3 minutes and 40 seconds after lifting off from Pad 39A. At MECO (main-engine cutoff), the building-sized booster was traveling a blistering 3.1 km/s (Mach 9) at an altitude of more than 120 km (75 mi).

Running on slim propellant margins, the booster coasted through vacuum almost the entire way to drone ship OCISLY. Around 9 minutes after launch, B1057 began its entry burn, likely igniting three Merlin 1D engines to effectively cushion it against the worst of atmospheric reentry heating. Unintuitively, much of the actual benefit of that burn derives from that cushioning effect, while the burn only slows the booster down by a few hundred meters per second (mph).

Effectively falling in near-vacuum conditions, pulled by gravity, B1057 could easily have been traveling 3.5-4 km/s (Mach 10-12) by the time Earth’s atmosphere began to slow it down. Described by Musk himself, back-of-the-envelope analysis of available telemetry apparently indicated that that spectacularly fast and hot reentry either burned through B1057’s heavy titanium heat shield or broke through the smaller heat shield surrounding its M1D engine bells.

In short, the brutal heating and buffeting of hypersonic atmospheric reentry damaged the rocket’s central M1D engine, necessary for an accurately controlled drone ship landing. Incredibly, B1057 actually appeared to make it almost all the way to a successful recovery, veering off course just a few hundred meters above OCISLY. Musk also noted that this may have actually been an instance of the rocket’s autonomous guidance computer intentionally abort a landing attempt to protect the drone ship. It’s possible that the reentry didn’t fully destroy components, but rather damaged them to the point that they failed only after a sustained landing burn.

Regardless, the end result is unambiguous. Falcon Heavy center core B1057 did its job perfectly, supporting the STP-2 launch, boosting the upper stage and payload almost half the way to orbit, and eventually sacrificing itself to avoid potentially damaging OCISLY. SpaceX’s next Falcon Heavy launch is currently scheduled to launch the very large AFSPC-52 military satellite no earlier than September 2020, a full 15 months away. The company should have no trouble manufacturing multiple new center cores between now and then.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes.

Porsche appears set on making its customer’s transition to electric vehicles as painless as possible, with the German carmaker recently announcing that it will be offering an insurance service for the Taycan. With its own insurance program in place, Porsche Taycan buyers would avoid encountering inconveniences such as surprisingly steep premiums simply because they are driving an all-electric car.

While electric vehicles are generally cheaper to maintain, and despite the cars themselves having fewer wearable components as their gas-powered counterparts, some insurance providers have proven to be quite inexperienced when it comes to insuring EVs. Back in 2017, for example, the AAA raised the rates of Tesla Model S and Model X by 30% despite the premium sedan and the SUV’s excellent safety ratings.

The German automaker’s insurance program for the Taycan will be administered in partnership with Mile Auto and Porsche Financial Services. What is particularly compelling about the service is that it does not involve the collection of data such as the vehicle’s location, or when and how the car is driven. Instead, the program will simply require owners to submit a photo of their Taycan’s odometer at regular intervals. A Porsche Financial Services spokesperson has confirmed this in a statement to Green Car Reports. “No other information is collected from the vehicle or customer,” the spokesperson said.

Interestingly, the German automaker added that while the timing of its insurance program is perfect for the release of the Taycan this coming September, the development of the program had actually been completed independent of the electric vehicle’s launch. The carmaker added that while the insurance service would cover the Taycan, the program will also extend to every Porsche model going back to 1981.

For now, Porsche owners would need to be in Oregon and Illinois to take advantage of the Taycan’s insurance program, though the carmaker has stated that it is looking to roll out the service to a third state by the end of 2019. A rollout to other US areas is currently under evaluation.

Elon Musk has mentioned that Tesla will be releasing its own, compelling insurance program for its vehicles. The CEO gave a one-month timeline for the service’s release during the first-quarter earnings call, though Musk later noted during the annual shareholder meeting that Tesla Insurance is coming soon after a “small acquisition” is completed, and after software is written for the service.

The Porsche Taycan is expected to be released this coming September. The German automaker has kept details of the vehicle’s production version secret, though reports have emerged stating that the base Taycan will be Rear Wheel Drive only, and it will be equipped with an 80 kWh battery pack and a choice of 240-kW (322-hp) and 280-kW (375-hp) motors. On the other hand, the vehicle’s mid-range variant, the Taycan 4S, will reportedly be equipped with a 96 kW battery pack and 320-kW (429-hp) or 360-kW (483-hp) electric motors. The top-tier version, the Taycan Turbo, will feature a 96 kWh battery, a 160-kW (215-hp)/221-lb-ft motor up front, and a 300-kW (402-hp)/405-lb-ft motor at the rear.

After more than 18 months of concerted effort, SpaceX has successfully caught a Falcon fairing in Mr. Steven’s (now GO Ms. Tree) net for the first time ever, a massive milestone along the road to payload fairing reusability.

Falcon Heavy lifted off for the third time around 2:30 am EDT (05:30 UTC) on June 25th, successfully carrying 24 unique satellites – weighing ~3700 kg (8200 lb) total – into orbit atop a trusty Falcon upper stage. Known as Space Test Program 2 (STP-2), the Department of Defense (DoD) mission is incredibly important for a variety of reasons. Although Falcon Heavy center core B1057 was sadly unsuccessful in its attempt to land aboard drone ship Of Course I Still Love You (OCISLY), the rest of the mission (including fairing recovery!) is proceeding apace, with another 5+ hours to go before it is truly done.

Discussed on June 24th, this recovery attempt was a last-second surprise, coming on the heels of Mr. Steven being renamed to GO Ms. Tree, itself on the heels of a major refit with entirely new arms, booms, and a net.

“In a pleasant, last-minute surprise, SpaceX fairing recovery vessel Mr. Steven has departed Port Canaveral for its first Falcon fairing catch attempt in more than half a year. The speedy ship has already traveled more than 1250 km (800 mi) in ~48 hours and should soon be in position to attempt recovery of Falcon Heavy Flight 3’s payload fairing halves.

Over the last week or two, Mr. Steven has been officially renamed to GO Ms. Tree, a strong indicator that Guice Offshore (GO) – a company SpaceX is heavily involved with – has acquired the vessel from financially troubled owner/operator Sea-Tran Marine. With this likely acquisition, nearly all of SpaceX’s non-drone ship vessels are now leased from – and partially operated by – GO. The name change is undeniably bittersweet for those that have been following Mr. Steven’s fairing recovery journey from the beginning. However, it’s also more than a little fitting given that the vessel switched coasts and suffered an accident that forced SpaceX to replace the entirety of its arm-boom-net assembly. Much of Mr. Steven – now GO Ms. Tree – has been replaced in the last few months and with any luck, the vessel is better equipped than ever before to snag its first Falcon fairing(s) out of the air.”
— Teslarati.com, June 24th

Indeed, it’s more than a little bittersweet to see Mr. Steven’s first successful fairing catch – coming after more than a year of relentless work and countless failed catch attempts – must be attributed to GO Ms. Tree, a new name bestowed upon the vessel after it was purchased from its ailing owner by Guice Offshore (GO).

Regardless, who-did-what-when is just a pittance in the face of the massive achievement SpaceX’s fairing recovery team have pulled off today. With this first fairing catch, SpaceX can begin properly analyzing the condition of a truly flight-proven, salt water-free fairing half, hopefully allowing the company to conclude that they can be reused with relative ease. True fairing recovery and reuse would ultimately be a boon for all SpaceX missions, but would particularly benefit the company’s own Starlink launches, cutting the cost of a new fairing from each internal mission’s marginal cost.

Given that Mr. Steven (GO Ms. Tree) was able to catch this fairing half under moonlight, it bodes quite well for future daytime recoveries. SpaceX’s next East Coast launch with a payload fairing is expected no earlier than late July.

Want to remember the awesomeness of Falcon Heavy every single day? Consider a limited-edition set of high-quality prints, signed by both Teslarati photographers to commemorate the rocket’s inaugural Starman launch.

Tesla has been working hard to improve its vehicle repair and servicing challenges over the last several months, and the audience noting both the issues and steps needed to solve them includes Rivian, the auto startup working on the all-electric R1T pickup truck and R1S SUV.

“So, we’re spending a huge amount of time solving service,” CEO RJ Scaringe revealed in an interview with The Fast Lane Car at Rivian’s recent event focused on second-life uses for its batteries. “Not just in your big cities, not just in LA or Seattle, but if you buy a car and you let’s say live 50 miles out from the city or live 200 miles away from the city… How do you manage that? So, those are some of the harder sort of challenges we’re thinking through and making sure it’s easy to service the vehicle.”

Tesla’s status as the pack leader in the burgeoning electric vehicle industry means every major challenge experienced becomes a front page story. Upcoming brands like Rivian have the strategic advantage of watching the struggle, noting both the failures and successes, and then incorporating the lessons into their own brand’s plans. Scaringe is, of course, quite aware of this advantage and credits Tesla for providing it.

“I think any great brand…that customers are going to be excited about and that customers are going to want to be part of, it has to fundamentally reset expectations. It has to disprove untruths. Tesla took the untruth that electric cars were boring and slow — that they were glorified golf carts — and they disproved that. They showed people that an electric car can be exciting and fun,” Scaringe acknowledged during a fireside chat at the Automotive News World Congress.

Rivian’s CEO also noted that the all-electric startup is determined to learn from the experiences of companies like Tesla, while integrating concepts from established automakers such as GM and Toyota. “We do recognize the complexity of assembling and putting vehicles together, of managing a very complex supply chain and logistics network, and we’re very [cognizant] of the nuts and bolts, and of the need to follow a proper process to ensure that, when we launch the vehicle, it can be launched with as few problems, errors, and challenges as possible,” he said.

Rivian isn’t the only company that’s taken note of Tesla’s headline-generating leadership in the world of zero-emissions vehicles. CEO and Founder Trevor Milton of Nikola Motors, a new manufacturer producing both battery-electric and hydrogen-electric semi trucks has noted the stress Tesla has experienced from being a revolutionary company disrupting an entire industry. “I sympathize with what Tesla has had to go through,” Milton said during a press conference following Nikola’s unveiling event in April. He plans to keep the company private, focusing on quality and performance before even considering becoming a publicly traded company, if ever.

Tesla recently announced that its Mobile Service and Service Centers are now capable of performing on-site and in-house collision repairs to include minor body work and bolt-on replacements. This addition is part of the company’s larger service improvement efforts to ensure quality work, quick turnaround, and transparent pricing for Tesla owners in contrast to issues experienced via non-Tesla body shops. Other service-oriented efforts made include a commitment to doubling service capacity in 2019, stocking all common parts at Service Centers, live repair status updates, and the roll out of vehicle self-diagnosis for certain issues paired with automatic replacement part ordering.

Rivian aims to do to pickup trucks and off-road-capable SUVs what Tesla did to the performance and premium automotive segments, and so far, it looks like they’re headed in the right direction.

Watch the full set of interviews with Rivian’s team by The Fast Lane Car below:

SpaceX’s third Falcon Heavy launch is ready to wow crowds once more with a synchronized side booster landing at Cape Canaveral and a center core recovery attempt more than 1200 km (750 mi) off the coast of Florida.

Based on the fact that Falcon Heavy’s STP-2 center core (B1057) is set to smash SpaceX’s current record for drone ship downrange distance, chances are good that B1057 will separate from the upper stage and payload traveling faster and higher than any recoverable Falcon booster before it. In short, the fresh Block 5 booster will likely be subjected to the most extreme (hottest) atmospheric reentry a SpaceX booster has ever experienced before a serious recover attempt. Thankfully, the earliest the booster can be expected to fly again is H2 2020, giving SpaceX at least a full year for a cautious, careful refurbishment.

Weather and rocket pending, Falcon Heavy Flight 3 will lift off with the Department of Defense’s (DoD) Space Test Program-2 (STP-2) mission as early as 8:30 pm PDT (11:30 pm EDT, 03:30 UTC) on June 24th. Around 2.5 minutes after liftoff, both side boosters will deploy from the center core/upper stage stack, flip around, and burn hard to entirely cancel out their eastbound momentum, picking up speed as they head back to the Florida coast.

After a leisurely 6-minute coast and reentry burn, the booster pair are set to land at SpaceX’s Landing Zones 1 and 2 roughly 8.5 minutes after launch. Pictured below (with the same boosters, no less), B1052 and B1053 will hopefully replicate the simultaneous landings that followed their picture-perfect April 11th launch debut. Despite being the first flight-proven SpaceX boosters to launch as part of a US military mission (STP-2), both boosters will also simultaneously tie SpaceX’s current record for Block 5 booster turnaround (74 days), although the company’s overall record (71 days) still stands.

Meanwhile, STP-2’s fresh Falcon Heavy Block 5 center core – B1057 – will still be soaring above Earth at hypersonic speeds and high altitudes after its side booster companions have successfully come to a rest. Incredibly, the booster’s absolutely critical reentry burn – used to quite literally cushion the blow and minimize reentry heating with the rocket’s engine exhaust – will start at T+8:53 after liftoff. A full 2.5 minutes later (T+11:21), center core B1057 will attempt to land aboard drone ship Of Course I Still Love You, stationed ~1240 km (750 mi) off the coast of Florida.

For reference, Falcon Heavy Flight 2’s Block 5 center core landed aboard OCISLY around T+9:50 after launch, meaning that STP-2’s center core will be in the air – sans any sort of boostback or altitude-raising burn – for a solid 90 extra seconds – 15% longer. To get that extra flight time, B1057 will have to be traveling significantly faster and reach a much higher altitude than its predecessor. In short, B1057 will likely experience the most intense reentry conditions a Falcon booster has ever been subjected to. The current record-holder, B1055, separated from the upper stage and payload 100 km (62 mi) above the Atlantic while traveling nearly ~3 km/s (1.9 mi/s, Mach 8.8).

Want to remember the awesomeness of Falcon Heavy every single day? Consider a limited-edition set of high-quality prints, signed by both Teslarati photographers to commemorate the rocket’s inaugural Starman launch.